www.InternetWork.org.uk - Home Of The Blue Dash Conversion
| Clear Indicator
Lense Mod - Step By Step |
Tools
Required
- Philips Screwdriver
- An Oven
- Gloves (Ovens do get hot!)
- Steel Or Plastic Ruler
- Junior Hacksaw
Parts Required
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Step
1
- Open the boot and Remove two 10mm
bolts (Top and side of light fitting).
- Prise out the unit gently, which
is also held in place by plastic clips that are fairly sturdy.
- Remove 4 light bulbs.
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Step 2
- Unscrew the row of tiny Phillips
screws on the top of unit
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Step 3
- Place the unit in an oven at 80
- 90C for 15 minutes to soften the glue/sealant; Too cold and unit
is very hard to separate, too hot and you will end up with banana
shaped plastic lens. Best bet, start cold and increase heat gradually
until adhesive softens.
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Step
4
- TRICKY BIT - using a steel or
plastic rule prise open the 3 small locators on the bottom of
the unit and then prise the edges. Do this pretty quickly before
the adhesive cools and stiffens up again. Then placing fingers
in unit pull apart slowly but firmly. If plastic starts to curl
on the edges the glue is too stiff, so warm up again;
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Step 5
- Remove the 2 phillips screws to
release the backing/lenses from light cluster;
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Step 6
- Next tricky bit to pop out orange
lens using small screwdriver (best bet is make it a two man job
and get help)
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Step 7
- Use a Junior Hacksaw to cut the
clips off the back of clear lens and push them in place (be firm
but fair); DON'T try push them in straight, but at an angle facing
the same direction as the other lens. Some people talk about grinding
the edge of the lens down. This is not neccessary and could result
in a cracked lens (which we don't want)
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Step 8
- Refit the 2
phillips screws to attach the backing/lenses to the cluster, then
back into the oven for 15 minutes
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Step 9
- Push lens and backing together,
paying attention to 3 locators on underside of lens
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Step 10
- Replace the tiny Phillips screws
while unit is hot as this aids seal
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Step 11
- Once cool, apply loads of silicone
sealant (clear acetoxy, smells like vinegar) as its most flexible
and durable. Pay particular attention to top corners where lens
meets top plastic fender and location points underneath
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Step 12
- Once silicone has cured (leave
overnight) screw in bulb holders, (remember to change the indicator
bulb for orange-glow one) and refit to car!
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